Toro and the project team had a key breakthrough when they were thinking through how to begin this Lean Six Sigma project.
“First we started thinking about how we could help each associate do their job better in each interaction with the customer,” says Toro. “Then we instead shifted our focus to improving the overall process and all the aspects that make up a service call—from training new associates, to each phase of the actual call, and any after-call work.”
This shift in focus allowed the team to start thinking about improvement in terms of the process as a whole. They began to see a process that was repeatable, standardized, and predictable—a process that could be optimized.
“We knew we needed to identify the metrics to distinguish the right associate for the right skill, as well as streamlining the workflow in a more efficient and meaningful way,” Toro says. “By assigning the right person to the right skills, we’re reducing average handle time and thereby improving average speed to answer, and the overall customer experience.”
At the start of the project, all associates were trained on multiple skills, with all skills receiving the same staffing priority. In addition, resource changes and additions were made frequently without taking the impacts into account. The team knew they could improve from where they were starting from. “We had the opportunity to optimize associate capacity to balance the department performance across all phone skills,” Toro says.
So how would they do it? Enter the Design of Experiments (DOE) tools in Minitab.
In statistics, DOE refers to the creation of a series of experimental runs, or tests, that provide insight into how multiple variables affect an outcome, or response. In a designed experiment, project teams can change more than one factor at a time, and then use statistical analysis to determine what factors are important and identify the optimum levels for these factors.
The most common application for DOE is in manufacturing environments, where the method is used to find machine settings that will produce optimal process performance at the lowest cost.
“Typically, you hear of DOE and other statistical methods being utilized in manufacturing, but there’s really no limit to where the technique can be employed,” says Toro. “Once we understood the principles of DOE, we realized we could also apply it to our service processes.”
Toro and the team selected four key factors—associate rating, after-call work, shift hours, and training hours—and used Minitab to design a 2-level factorial experiment. After collecting and analyzing the data, they were able to use the Minitab output to assess the best mix of each of the four key factors.